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Welding and Fabrication
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At our CSA W47.1 certified job shop, we offer welding and fabrication services for tubular frames, POP display fixtures, and other custom components. Our extensive fabrication capabilities include welding, forming, bending, and shearing. Assembling suspensions, electrical sensor assemblies, as well as other dissimilar metal components through manual and robotic welding is our specialty. The Motoman Arcworld 6000 dual robotic weld cell at our facility can handle parts up to 8.5' by 2' in size.
We are also equipped with a wide range of welding equipment for fabricating or assembling components through MIG, TIG, pulse, and GMAW or wire feed welding. In addition, an Electro Arc tap burner is used for safely removing broken drills or taps during fabrication. Our extensive welding capabilities enable us to assemble aluminum, stainless steel, and mild steel sheets with thicknesses up to 0.50". Using a Piranha Ironworker, our skilled team fabricates custom components through punching, bending, and shearing.
In addition to welding and fabrication, Harvan offers value added services such as anodizing, notching, painting, plating, and powder coating through subcontract suppliers. Through vendor audit programs, we closely monitor the performance of all our subcontract suppliers.
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General Capabilities
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Contract Prototype
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Industry Focus
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Aerospace Agricultural Forestry Architectural Transportation Food Medical Military/Defense Nuclear Energy - Oil - Gas Packaging/Converting Pulp Industrial Valve & Controls - Marine - Petrochemical - Chemical Processing Off-road vehicles and Heavy Truck
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Intended Applications
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Dissimilar Metals POP Display Fixtures Precision Assembly Seam Welded Tube Tubular Frame
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Industry Standards
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ANSI - American National Standards Institute AS - Aerospace Industry Standard ASME - American Society of Mechanical Engineers ASTM - American Society for Testing and Materials CGP (Certified) - Controlled Goods Program CSA - Canadian Standards Association CWB - Canadian Welding Bureau (Division 3 Certification) DOT - Department of Transportation FDA - Food And Drug Administration ISO - International Organization for Standardization - 9001:2008 Mil-Spec - Military Specifications RoHS - Restriction Of Hazardous Substances (Compliant)
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Arc/Resistance Welding Process
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GMAW (Gas Metal Arc Welding) MIG Pulse TIG
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Fabrication Process
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Anodizing Bending Forming Notching Painting Plating Powder Coating Shearing Welding
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Material
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Aluminum Mild Steel Stainless Steel
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Software Used
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CADKey Epicor Vantage Shop Control System Epicor Vista MasterCam MasterCamX2 SolidWorks
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Welding Operation
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Free Hand Robotic
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Additional Services
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Assemblies Engineering Machining Prototype
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File Formats
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AutoCAD (DWG,DWZ) BMP - Bit Mapped Graphics Catia (CATDrawing,CATPart) DXF - Drawing Interchange Format, or Drawing Exchange Format GIF - Graphics Interchange Format IGES - Initial Graphics Exchange Specification, ANSI file format. Inventor (IDW, IPT) JPG or JEPG - Joint Photographic Experts Group MasterCam (MDX, MC8, MC9, SET) PDF - Portable Document Format Pro-E or Pro/Engineer (DRW,PRT,XPR) SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP - Standard for the Exchange of Product Model Data TIFF - Tagged Image File Format
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Welding Equipment
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- Motoman Arcworld 6000 dual Robotic weld cell 8.5' x 2' x 500 kg capacity each side of trunion positioned, 2007
- 2 - Millermatic 350P, 2009, 2005
- Miller Invision 456MP & 354MP Dual wire feeder, GMAW, Pulse, 2004
- Miller Dimension 400 MIG, TIG, GMAW, 2004
- Electro Arc Tap Burner
- Rotary Positioner Ø10.00" x 36.00", Automatic
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Fabrication Equipment
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- Accurpress 120 Ton Press brake
- 10 ft bed length
- ETS3000 Control
- can form up to 1/4" thick material, 2009
- Piranha Ironworker P50, 2005
- Punching
- Bending
- Bar Shear
- Angle Shear
- Round Bar Shear
- Integrated Coper & Notcher
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Finishing Equipment
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- 1 - TOS Cylindrical Grinder
8" Swing x 36" Centers
16” Wheel Diameter
- 1 - Cincinnati Centerless Grinder
Diameter: 1/2" to 3 1/2"
20" Wheel Diameter
- 1 - Cogsdill Burnisher
Diameter: 1.00"
- 1 - TOS Engine Lathe
19" Swing x 80" Centers
- 1 - Hyd-Mech H12 Automatic Bandsaw, 2005
Diameter: 12.00"
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Quality Control Equipment
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- CMM Mitutoyo Crysta-Apex 910, 2003 using Cosmos 2.3R5 11th Edition, with enhanced gear measuring capabilities.
- Hardness Tester
- Mitutoyo PH-A14 Optical Comparator with QM-Data 200
- Mitutoyo SJ-201 Surface Testers
- Height Gauges up to 24.0000"
- Dial and Digital Calipers up to 8.0000"
- Dial Indicators
- Outside Micrometers 0-1", 1-2", 2-3", 3-4"
- Thread Micrometers
- Blade Micrometers
- Bowers Bore Gauges
- Fluke Meters
- Pin Gauges
- Gauge Blocks
- Go / No Go Ring Gauges
- Go / No Go Thread Plug Gauges
- Trigabore Gauges
- Snap Gauges
- Precision Levels
- Measurements completed on surface plates
- V-blocks
- Magnetic Particle Wet Bench in Dark Booth, 2010
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Value Added Services Equipment
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Spectrum Z510 3D Printer, (insert printing size), 2010
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